MASTER SYLLABUS

2020-2021

A.	Academic Division: Business, Industry and Technology

B.	Discipline: Manufacturing

C.	Course Number and Title: MFGT2250 Stamping Operations and Die Design

D.	Course Coordinator: Chris Barker

Assistant Dean: Toni Johnson, PhD

Instructor Information:

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Office Location:	Click here to enter text.

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E-Mail Address	Click here to enter text.

E.	Credit Hours: 3

Lecture: 2 hours

Laboratory: 2 hours

F.	Prerequisites: MFGT1110 and either MECT1150 or ENRD2260

G.	Syllabus Effective Date: Fall, 2020

H.	Textbook(s) Title:

Die Design Fundamentals

Author: Vukota Boljanovic

Copyright Year: 2005

Edition: 3rd

ISBN: 9780831131197

Workbook(s) and/or Lab Manual:

Compilation of Die Design Instructions and Projects, E-Book and compilation of technical readings in Press Maintenance & Operations: The Stamping Journal

J.	Course Description: This course is designed to give students knowledge of press operations. An overview of standard frame structures and press accessories including stock feeders and de-coilers as well as new press technology and current developments in the stamping industry will be presented. The second part of the course covers material strips, sheet metal models, die design, and tonnage calculations. Students will use solid modeling software to develop and troubleshoot die designs.

K.	College-Wide Learning Outcomes:

College-Wide Learning Outcome	Assessments - - How it is met & When it is met
Communication – Written
Communication – Speech
Intercultural Knowledge and Competence
Critical Thinking
Information Literacy
Quantitative Literacy

L.	Course Outcomes and Assessment Methods:

Upon successful completion of this course, the student shall:

Outcomes	Assessments – How it is met & When it is met
Describe and identify types of presses.	Week 1 to week 16 Exam and worksheets
Student will demonstrate knowledge of press accessories.	Week 1 to week 16 Written papers, exam
Student will demonstrate knowledge of safety in press operations and manufacturing environment.	Week 1 to week 8 OSHA and Industry standards Exam and worksheets
Identify and describe specialized work holding devices and their benefits and applications.	Week 8 to week 16 Written papers, exam Exam and worksheets
Identify and specify acceptable tool materials, application and components in design projects.	Week 8 to week 16 Industry standards, ANSI standards CAD drawings and Exam
Use solid modeling software such as Inventor as a tool to design and troubleshoot special tooling used in manufacturing situations.	Week 8 to week 16 Industry standards, ANSI standards CAD drawings and Exam
Use CAD software to create technical drawings of sheet metal products in compliance with ANSI standards.	Week 8 to week 16 Industry standards, ANSI standards CAD drawings and Exam
Use CAD software to aid in tonnage calculations and determine physical data properties of dies.	Week 8 to week 16 Industry standards, ANSI standards, OSHA regulations, CAD drawings and Exam

M.	Topical Timeline (Subject to Change):

Part I: Presses

Basic Construction Principles, Press types and operations

Introduced at the start of the semester.

Review press manual, articles from the Stamping Journal and other resources to identify and describe types of presses.

Set up and operation of press accessories

Introduced at the start of the semester.

Review press manual, articles from the Stamping Journal and other resources to identify and describe types of press accessories.

Complete safety inspection worksheet and create other maintenance documents to evaluate safety conditions of press(es).

Modern developments in Press Design

Fluids, lubricants and mechanics in press applications

Review press manual, articles from the Stamping Journal and other resources to identify and describe holding devices and their benefits and applications.

Part II: Die Design Fundamentals

Tool drawings and material strips

Introduced second half of semester

Review press manual, articles from the Stamping Journal and other resources to identify and specify acceptable tool materials, application and components in design projects.

Design projects, including use of Tool Libraries and Web Downloads

Second half of semester.

Create solid models of material strips.

Create technical drawings to ANSI standards.

Specify tonnage from calculations and calculate weight from iproperties resources.

Design Economics

Use of Tool Libraries and Web Downloads

Ergonomic Considerations and other operator safety issues

N.	Course Assignments:

Identify type of tooling needed to accomplish manufacturing problem solving.

Develop tooling plan to accomplish manufacturing problem solving.

Complete written homework assignments and scheduled tests.

Review selected topics and current events from the Stamping Journal and complete written assignments.

Complete manufacturing documents to industry standards.

Develop detailed technical prints to industry standards.

O.	Recommended Grading Scale:

NUMERIC	GRADE	POINTS	DEFINITION
93–100	A	4.00	Superior
90–92	A-	3.67	Superior
87–89	B+	3.33	Above Average
83–86	B	3.00	Above Average
80–82	B-	2.67	Above Average
77–79	C+	2.33	Average
73–76	C	2.00	Average
70-72	C-	1.67	Below Average
67–69	D+	1.33	Below Average
63-66	D	1.00	Below Average
60-62	D-	0.67	Poor
00-59	F	0.00	Failure

P.	Grading and Testing Guidelines:

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Q.	Examination Policy:

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R.	Class Attendance and Homework Make-Up Policy:

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S.	Classroom Expectations:

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T.	College Procedures/Policies:

Important information regarding College Procedures and Policies can be found on the syllabus supplement located at

http://catalog.ncstatecollege.edu/mime/download.pdf?catoid=5&ftype=2&foid=3